A Grandpa's Notebook · Chapter 6Part Five Lore, Myths and Memoirs (2)

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The next morning, following instructions, I reported to the dispensary for vaccinations and immunization shots and on to the Personnel Office to sign papers that came at me from all directions. I was informed that I had one week to get my affairs in order; after that I would be on standby for departure.

A week later, along with several hundred other volunteer workers, I boarded a train on a siding adjacent a base supply warehouse. The train, with all windows covered by blackout curtains, departed Patterson Field, Ohio in the dead of night, and arrived three days later at Moffett Field near Mountain View, California. Disembarked, we lined up for bedrolls, and were pointed toward rows of tents in a muddy field adjacent a dirigible hangar. An instruction sheet, tacked to the tent's center pole, told us where the mess halls were located, and the meals' schedule by tent number.

Additional trains arrived in the days that followed. Hundreds of civilian workers joined us in the tents waiting for the next leg of our journey. We soon became acquainted; we were from all across the country: New York and Pennsylvania, Ohio and Georgia, Alabama and Texas, Utah and California. The Army Air Corps bases where we signed up were Griffis and Olmstead, Patterson and Robbins, Brookley and Kelly and Hill and McClellan. We were part of a vanguard moving out with little or no advance notice. Except for a carry-on bag with a change of clothing and a few personal items, our luggage had gone directly into the ship's hold.

Days passed. The 'alert' came one night about 2 AM, shouted along the tent lines, 'This is it, you guys. Movin' out. One hour.'

In a torrential downpour, we slogged through ankle-deep mud and climbed into the backs of canvas covered trucks. Flaps down, escorted by an armed military escort in Jeeps, all the trucks were blacked out except for dim lights gleaming through slits in the headlights. We formed up as a miles-long convoy rolling north along US101 from Moffett Field, and arrived shortly before dawn at Fort Mason, adjacent Fisherman's Wharf in San Francisco. The trucks filled the wharf in double and triple lines from end to end. A gangway led up to the deck of a ship alongside. We learned later that the vessel was the U.S. Grant, a World War I troop transport.

Herded below deck, we jammed into compartments where the narrow bunks were five high along aisles barely wide enough for passing. A 'Now, here this….' over the loudspeaker restricted all passengers to their compartments, and to passageways only when necessary until we were out of the harbor. We were to have our life preservers with us at all times.

Hours later, the ship's vibration, a rolling about sensation in my center of gravity, and creaking along the bulkheads, told me we were under way. Scuttlebutt was that we were in a convoy escorted by destroyers. Enemy submarines were suspected off the coast. Rumors abounded.

We took turns going on deck by compartment number. The convoy of ten ships zigzagged frequently to minimize the success of an enemy air or submarine attack. Finally, on the fifth or so day out from San Francisco, land appeared on the horizon and, shortly afterward, we saw Diamond Head. Our ship left the convoy and entered Honolulu harbor.

We disembarked under heavy military guard at the Aloha Tower pier and boarded the Toonerville Trolley, as we got to know the train on Oahu's narrow gauge railway. An hour later, we were at Hickam.

The devastation was appalling. Burned-out hulks of bombed aircraft were scattered about on parking aprons and in hangars, and piles of debris lay along roadways. The roofs of military barracks hung down along the outside of the structures; they had exploded up and outward over the walls.

As a senior technician, I was assigned to the recovery and repair of damaged parachutes, life rafts, inflatable life preservers, oxygen masks, and the escape-and-evasion kits that air crews relied on when they bailed out over enemy territory. All of the equipment that came to our shop was closely inspected and repaired if possible. As soon as parachutes and survival gear were fixed and ready for service, they were returned to the airplane from which they came, shipped to air bases in the forward areas, or into backup supply.

Many of us joined Hickam Field's armed civilians, officially titled the Hawaiian Air Depot Volunteer Corps. We were a group of employees who, during non-duty hours, trained to handle and fire a rifle, pistol, and aircraft machine gun. We patrolled base storage areas at night where high security was needed, armed with '03 Enfield rifles, also aircraft maintenance hangers, warehouses, bombsight repair shops, and an engine repair line underground at Wheeler Field, near Wahiawa in the Oahu highlands.

As armed civilians, we were each given an identification card to carry in our wallets. The card stated, in fine print, that if captured by the enemy while carrying a weapon, we were entitled to treatment as 'prisoners of war.' The Army Air Corps military officer who commanded our unit said that, since we did not wear military uniforms, nor carry formal military identification tags, the card would certify us as 'combatants.' The statement on the card was supposed to keep us from being shot as spies in the event Hawaii was invaded by the enemy.

During the war years, I repaired and packed thousands of personnel and cargo parachutes, and serviced many other types of emergency survival gear.

After the war, my job was changed. I investigated mistakes that had been made during manufacture or repair in all types of equipment. My job was to examine what was wrong, acquire exhibits, and interview technicians and administrators who had knowledge on how and why an item of equipment had failed or was otherwise deficient. After compiling the information, I wrote reports that described the problem and its possible causes so that specialists and engineers who were located thousands of miles distant might better understand the problem and how to correct it.

I worked at Hickam Field until April, 1948, and then returned to the air base where I had signed up when the war began. By then, the installation had expanded enormously, and was named Wright-Patterson Air Force Base. *** Any questions?

The students e-mailed their questions to me, and I replied, also by e-mail. An example:

Do riggers jump the 'chutes they pack?

A. Before WW2, the answer would be 'yes,' however, during the war the requirement was suspended because of the time involved. It is not unusual for a jumped parachute to incur minor damage in descent or upon landing, which then required time and materials to repair. The expense could not be justified under the new priorities.

Q. How did you get from fixing parachutes to writing reports about mistakes and defects?

A. My change in jobs came about because of an incident when I worked on parachutes and other emergency survival equipment. In 1942, large numbers of damaged and deteriorated parachutes were shipped from mainland U.S. bases to Hickam Field and other Air Corps bases in the Pacific. For example, we received parachutes that were ripped or had severely mildewed canopies; their were badly frayed suspension lines, rusted metal connectors, and the cotton webbing straps that secured the aircrew member were so rotten that they came apart when handled. Other types of survival gear that came to us from the mainland also had defects which made them useless in an emergency: life rafts and life preservers did not inflate as they should, and escape-and-evasion kits had missing components that would have been vital to a downed aircrew member. In such circumstances, the assembly was unsafe and, at times, beyond repair.

I complained to my supervisor about the quality of the parachutes and survival gear that we were getting from the mainland, and he passed my observations along to his supervisor. He told me to put my complaints in writing, which I did, describing the defects or damage in detail, often including photographs or other exhibits. The poor quality of life-saving gear that had been sent to us, I wrote, added to the risk of an emergency bailout from a disabled airplane and escape-and-evasion in hostile territories.

At work one day, I was called to my supervisor's office.

'Just got a phone call from the front office,' he said. 'You're to report immediately to Headquarters, Seventh Air Force. The soldier in the Jeep outside is waiting for you. He'll drive you there. Move.'

Sitting alongside the driver, I wondered what it was all about. The thought that I had made an error in my work made me nervous. Was I being called on the carpet because of an injury, or worse, that had resulted from an improperly packed parachute?

At Seventh Air Force headquarters, I was met at the door by a Colonel, who cleared me past the security guards. I followed him into an office that had a sign on the door that read 'Major General White, Commander, Seventh Air Force'. Several men in uniform were standing near a desk at the far side of the room. A uniformed officer was seated behind the desk. In the middle of the room lay several packed parachutes were in a heap on the floor.

When the officer behind the desk noticed me he stood, came round, and walked to and crouched next to the parachutes. He motioned me down beside him. On each of his shoulder tabs he wore a Major General's two stars.

'OK, son,' he said, 'show me the problem.'

My reports had received attention.

I stared at the parachutes. Did any among them include the damage I had reported? I checked an inspection log in a pocket attached to one of the parachutes. Directives required that the date of last inspection and packing be entered by the technician who had done the work. The log showed that the parachute had been recently inspected and packed at a stateside Air Corps base.

I stood, bent forward over the parachute, and grasped one of its 'risers.' The life of the jumper would depend on the strength of the webbing. I jerked the riser straight up as hard as I could I shook it repeatedly against the twenty-five pound weight of the packed parachute. The yanks and shakes I gave the parachute were merely a fraction of the shocks that it would need to absorb during emergency use in supporting the weight of a human being.

Several cords, from which the webbing was woven, separated. The parachute was at the very beginning of its service life in the Pacific Area, wherein mildew, dampness, rot and other hazards to the strength of natural fibers was highly prevalent. Here was another dangerously weakened emergency parachute, packed and tagged 'serviceable'.

The General stared at the shredded webbing, then at me, nodding, 'thanks.' The Colonel, who had escorted me in, motioned to me and pointed at the door.

As I left, I heard the General say, 'I want a personal on this to Hap Arnold.' General Arnold was the Commander of the Army Air Corps worldwide during WW2, and reported to the President of the United States.

I returned to my job. The quality of parachutes and other survival gear arriving at Hickam from mainland bases improved.

Serious manufacturing and servicing mistakes were also found in other types of equipment used by the Army Air Corps. When the fighting part of the war was over the Armed Forces, in general, looked back on the 'how' and 'why' of its methods including what could be done to improve the quality of equipment. I was one of many technicians assigned to collect as much physical evidence and other forms of information as possible about what was wrong with military equipment and procedures and to prepare reports that would help engineers, administrators and contractors to correct the problems. Several years after I retired I wrote a pamphlet for the Small Business Administration titled 'Fixing Production Mistakes' of which about 300,000 copies were distributed.

Preventing and fixing mistakes is an ongoing and time-consuming task in both government and industry.

Memoir: Parachute Logistics, Korean War, Wright-Patterson Air Force Base, Ohio, 1949-1950

Preface

This memoir concerns a decision I made at the outbreak of the Korean War for procurement of aircrew emergency bailout parachutes for the United States Air Force (USAF). Context, chronology, and USAF aircraft types operating in the Korean Theater at the time are to the best of my recollections and references available from public libraries and the Internet. 'AFMC' (Air Force Materiel Command), as used in this memoir, identifies the USAF command responsible for acquisition and logistics management of USAF materiel and supplies and applies to the same organization under its prior designations. Opinions expressed herein are those of the writer and not necessarily those of military or civilian personnel of the United States Air Force or the Department of Defense.

Note: The technical design and operation of military man-carrying parachutes has advanced enormously since WW2 and the Korean War, as have parachute servicing, packing and maintenance methodologies. The Korean War in general began with the weapons and equipment of WW2. Where significant shortages of vital equipment existed or were otherwise considered certain to occur, procurements were initiated, taking into account acquisition 'lead time' and the pipeline to the ultimate user.

Decision

Rather than procure 50,000 man-carrying (emergency bailout) parachutes as complete assemblies, e.g., in which the canopy's suspension lines are permanently connected at time of manufacture to the harness and through the harness to the canopy container (pack), as in the past, the AFMC procurement initiated in 1950 was by major components (canopy, harness, and canopy container (pack)). The components were subsequently assembled into one of three 'standard' types of complete parachutes, as needed, by certified technicians in- house at AFMC supply and maintenance depots to meet priority needs in Korea and for related support activities.

Context

In 1949, the Secretary of Defense Louis Johnson cut back radically the Armed Forces' programs for weapons and support systems. The Korean War, in which the Soviet Union and Communist China openly supported and militarily joined North Korea against the United Nations, was launched the following year.

In the early '50s, Hqs AFMC had Command jurisdiction of 8 major industrial depots and at least an equal number of sub-depots and special activities throughout the continental U S and in foreign countries (Europe, Philippines, Japan, Middle East, North Africa, etc.)

For several years following the end of WW2 and creation of the autonomous Air Force the logistical missions, organizations, and personnel policies for active duty military and civil service personnel experienced important changes in their management, location, and performance of functions. The changes were reflected in chain of command, consolidation and/or wholesale reassignment of materiel property classes, Hqs components and field organizations, transferring or eliminating low priority workloads and assuming new missions and industrial workloads. Concurrently, the worldwide Cold War and its effects steadily increased in scope and intensity throughout Europe, Africa, and the Far East. Extensive and ongoing reductions-in-force among military and civil service personnel accompanied a nationwide conversion from war to civilian economies.

In 1950, shortly before US military action in Korea (see June 30, 1950 in Time Line), I was assigned to supervise several supply technicians. The primary function of my group was to determine USAF worldwide requirements and distribution for emergency survival equipment which included parachutes, aircrew emergency life preservers, emergency survival kits and their components, and other aircrew personal emergency gear for USAF-worldwide.

Parachutes then in the possession of USAF field commands and in back-up supply warehouses throughout the world had been procured for WW2, which had ended 5 years previously. An unknown quantity of parachutes in warehouse storage at USAF installations had been declared excess to requirements or were close to their maximum authorized 'years in service since dates of manufacture' (the date of manufacture was stamped on the canopy). At the 'maximum' age of 7 years, personnel parachutes were, by USAF regulation, to be removed from further service for aircrew emergency bailout, although they could be used for cargo drops.

Computing quantities of serviceable parachutes and spare parts to be on hand Computing quantities of serviceable parachutes and spare parts to be on hand for the USAF active and programmed aircraft inventory was made by type of parachute, e.g., seat, back or chest, as applicable to aircraft type. Parachute type depended on crewmember or passenger stations; space available in cockpit and cabin; access to and through emergency exits; and the aircrew member's weight, e.g., aircrew or passengers above a certain total weight (body weight plus flight clothing, emergency kit, flotation gear plus the parachute) were entitled to a parachute having a larger diameter canopy.) Based on aircraft type and aircrew stations (or special circumstances) the harness of a 'quick attachable chest' chute (QAC) might also be worn in flight and the pack hooked to it before bailout.

Requirements computations for parachutes took into account quantities in service by type (back, seat, chest), in the pipeline, and in back-up warehouse storage (serviceable and repairable). Information on quantity and condition of parachutes in storage was not reliable in the years immediately following the end of WW2.

Translating a requirement into acquisition called for justifying funds, ensuring that procurement and manufacturing specifications and tech data were current, and initiating and monitoring acquisition documents. New production parachutes from a commercial source received an acceptance inspection before being shipped to a USAF regional or property class depot or directly to the base supply activity where the requirement existed. There, the parachutes was scheduled to the base parachute shop (part of the Maintenance function) where it received an Air Force directed technical inspection, aired, pre-pack re-inspection, packed for service, post-pack inspection a supervisor or certified inspector and returned to 'Supply' for further processing to complete the requisitioning transaction.

USAF parachutes procured from a commercial contractor (manufacturer) are normally shipped unpacked (that is, with the canopy rolled up loosely in the canopy container (pack) and the 4 webbing harness risers permanently connected to the canopy suspension lines by 4 stainless steel links; six suspension (shroud) lines tied and permanently stitched to each link. When suspension lines and harness webbing are so stitched, undoing the stitches weakens reliability at vital points; damaged suspension lines and harnesses must be replaced.

The servicing and packing log, which is marked with the same USAF serial number as the parachute pack and canopy, is signed by the rigger and inserted in a pocket on the pack assembly During WW2 and on into the '50s USAF certified military and civil service parachute riggers prepared parachutes for service.

Time Line Actions

The following events on the Korean War time line had logistics implications.

— 1948 April 8 - US troops ordered withdrawn from Korea on orders from President Harry S. Truman. — 1949 June 29 - Last US troops withdrawn from South Korea. — 1950 June 30 - President Truman orders US ground forces into Korea and authorizes the bombing of North Korea by the US Air Force. US troops are notified of their deployment to South Korea.

I recall that the morning following President Truman's order to the Armed Forces to initiate military action in Korea the military chief of the Hqs AFMC Equipment Division, Directorate of Supply, strode along the 'supervisors' row in the office where I worked. He was accompanied by my Branch Chief who was responsible for specified categories of military equipment and supplies, including those assigned to me. Pointing to each supervisor (or desk if it was unattended at the moment) the Division Chief briefly consulted with the Branch Chief, then read off a dollar amount from a spreadsheet he held in his hand. The dollar amount for my area of responsibility was $25 million, as a starter.

Immediately upon the Division Chief's departure, the Branch Chief assembled his subordinate supervisors and directed that the $-amounts cited were mandatory totals for Purchase Requests (PRs) from each to be his office at the start of business the following day. He would review them and, upon his approval, have them hand-carried to the Division office. The PRs were to be for most urgently needed equipment and supplies to support current and 'programmed' USAF operations in Korea.

Priorities

My highest priorities for USAF in Korea were aircrew parachutes, aircraft emergency life preservers, aircrew emergency bailout survival kits (attached to parachute harnesses), oxygen masks, and components ('components,' for instance, took into account that inflatable life preservers are not much help to an aircrew member floating in the sea if the CO2 inflation cartridges had not been checked and installed or had been discharged for an unauthorized purpose. Life vest checklists directed that inflatable life vests would be examined by the wearer or a technician before donning to ensure that the neoprene inner bladders, mouth inflation tube connections, and inflation CO2 cartridges and levers were intact. It was not unusual to find that the CO2 cartridges were missing or the cartridge seals pierced and the cartridge empty.

Insofar as parachutes were concerned, 'components' included replacements for damaged ripcords (pins bent, cable kinked), pilot chutes, harnesses, canopy containers (packs), attached emergency kits, etc.

As US-UNCommnd forces in Korea intensified combat operations, the urgent need for parachutes, aircraft life preservers and other survival and escape-and-evasion gear increased. The United Nations Command included the United Kingdom, Australia, South Africa, Belgium, Greece, Canada and Thailand and other nations.

USAF aircraft in the Korean Theater included the P-51, F-80, F-86, B- 29, KC-50, C-46, C-47, C-54, C-82, C-118, C-119 and C-121.

The F-51 (Mustang) role in Korea was ground attack. The F-80 (Shooting Star) was the first operational American jet fighter and a major weapon system of the Korean War. The F-80 recorded the first USAF aerial victories in June 1950. The F-80's high accident rate in the early years of the war was attributed to pilots familiar with propeller-driven aircraft transitioning to the faster and more powerful jets. The F-80 was used for ground support after it was replaced by the F-86 in air superiority tactics. In effect, the USAF was experiencing a major transition from relatively slow propeller-driven to much higher speed jet aircraft - in the middle of an intense air war. The transformation involved upgrade training for jet aircraft air and ground crews, line and support shops technicians were in practically OJT (on the job training), revamping test and maintenance facilities, acquiring and shipping maintenance new tools and equipment, skills, procedures, tech data, etc. Among these drastic and far-reaching changes, parachute compatibility with aircraft was one among thousands.

The F-86 jet had entered service in 1949, about one year before the start of the Korean War. Hundreds of F-86s and other aircraft, as well as aircraft support and personal equipment were provided to allied nations under the Mutual Defense Assistance Program (MDAP).

The total additional quantity required for USAF's immediate needs in Korea and for other developing or programmed USAF operations worldwide was 50,000 parachutes and maintenance spares. The U S was well along in its conversion and retooling to a civilian economy that would concentrate on meeting the pent up needs of the populace. A one- shot relatively short-duration production program for a distant 'police action' did not represent a sound investment to industry.

Considering the time required by prime contractors to reactivate (actually to recreate) product lines, install manufacturing equipment plus acquisition of materials, parachute hardware, manufacturing tools and skills; acquire components through outsource or in-house-manufacture, and lead time to integrate production and assembly, and ship complete parachutes, etc., was much too long. It got down to how many of each type parachute (seat, back or chest) was most urgently needed, and how could we get the right types and number of parachutes to where they had to be. What was the mix of parachute types to be procured commercially, checked through the USAF internal quality assurance process, and shipped (packed or unpacked based on circumstances) to meet Korean Theater needs in a combat environment and rapid changes in the Theater's types of aircraft?

A 'complete' parachute, as procured during WW2 consisted of all of its components assembled and permanently connected to each other, except for the pilot parachute, ripcord, and 6 bungee/hook assemblies, all of which were installed by the rigger during the pack-for-service process. When the shroud lines, canopy and pilot 'chute are folded into the 'pack' (container) and the flaps brought up from the sides and over to enclose the canopy, the ripcord pins inserted through holes in the cones are brought up through grommets in the opposing flaps.

The bungee (elastic) cords are hooked to eyes along the packs frame so that they snap the flaps back when the ripcord is pulled to clear the way for the pilot 'chute to eject and draw the main canopy out to full extension. The ripcord cable is run through a sleeve of which one end ferrule is fastened to the harness webbing and the other end to the pack side flap in line with the canopy release cones. When the ripcord is pulled, the direction of its withdrawal is from the canopy pack across the wearer's chest.

Based on my experience in parachute maintenance in the Pacific during WW2 and consultations on this procurement action with Hqs AFMC maintenance professionals, Wright Air Development Center parachute engineers and AeroMedical Laboratory survival specialists, I concluded the best approach would be for several contractors to provide USAF with canopies, harnesses and packs, separately. Small items such as ripcords, pilot chutes, bungees, etc., could be procured independently from qualified sources. The AFMC depot and/or operating wing's Supply function and Maintenance certified parachute riggers would take it from there and connect the canopies to the right harnesses and packs for the job, pack for service, and get the parachutes to where they were needed.

I initiated the Purchase Requests, got coordination on technical accuracy of procurement data from the parachute engineers and Maintenance technical services. To my knowledge contracts were awarded.

Not long afterward, I learned that several major contractors were unhappy with acquisition by major components. I was was criticized by supervision for what I did and notified (informally) that an 'action' might be taken. As it turned out, I was 'transferred' to the Hq AFMC Directorate of Maintenance to analyze deficiencies reported from the field on aircrew (personal) emergency equipment, and to write maintenance and inspections manuals and technical orders for that type of equipment.

About a year or so after my transfer from Supply the individual who took my job in the Supply Directorate told me, in the presence of my former unit's employees, that my decision had been 'right.' I didn't ask for details.

Memoir: Logistics Planning, The Cold War, Nouasseur Air Base, Morocco 1953-1956

Preface: The 'Cold War' between the U S and the former USSR began in the mid-1940s and extended over the following half-century until the Soviet Union dissolved in the early 1990s. The Cold War's cost to the United States exceeded $8 trillion. More than 110,000 American military lives were lost on foreign soil in the major military conflicts of that era: Korea in the early 1950s and Viet Nam from the mid-1960s to the mid-1970s. Military personnel and civilians of all nations involved that were killed or wounded on both sides in those two wars and in other clashes between the US/NATO countries and the USSR have been estimated to be in the hundreds of thousands.

Introduction: >From 1953 to 1956 I was a U S Air Force civilian employee at Nouasseur Air Base, about 20 miles southwest of Casablanca in what was then French Morocco. My job was in the Logistics Plans Office of the Nouasseur Air Depot.

The Nouasseur Air Depot was being constructed and staffed to support one of three major USAF/NATO logistics centers (Air Materiel Forces European Areas North, Central, and South) in the European-Med-North African-Middle Eastern Theater in the event of a war with the USSR. Each AMF and its 'depot' would serve a primary geographic area. Generally, when AMFEA was fully implemented its mission would range from acquisition to distribution of materiel and supplies, repair and maintenance of aircraft and equipment, and support to its constituents by way of U S Military Assistance Programs and other arrangements.

In addition to the Nouasseur Air Depot (AMFEA South), the Burtonwood Air Depot (AMFEA North), near Manchester UK, would support air forces in the UK and European Northern Tier countries. The Chatereaux Air Depot (AMFEA Central) in Chatereaux, France, about half way between Paris and Marseilles, would support the Central Tier, which extended beyond the Northern Tier to the Mediterranean coast (overlapping somewhat with those of the Nouasseur Air Depot in Spain, Portugal, Greece, and Turkey). Nouasseur (Casablanca) had the Southern Tier, which included North Africa on into the Middle East, countries along and in the Med and areas that were not within the Northern and Central Tiers.

As a Logistics Planner at Nouasseur, one of my projects was to prepare an element of U S Air Force Europe (USAFE) logistics plans to support the U S Strategic Air Command (SAC). The plan would organize, staff, equip, transport, test and evaluate, and (in the event of war) activate and deploy Mobile Maintenance Teams consisting of U S civil service volunteers. The teams would provide on-site emergency repairs sufficient to continue flights of US/NATO combat-damaged or otherwise disabled aircraft compelled to land in the Middle East, on Med islands, or in North Africa on return flights from battle zones.